• Flanged drill bushes / round flange / bore +0.01 / steel, stainless steel / 50HRC-60HRC
  • Flanged drill bushes / round flange / bore +0.01 / steel, stainless steel / 50HRC-60HRC

Flanged drill bushes / round flange / bore +0.01 / steel, stainless steel / 50HRC-60HRC

Round flange bushing for positioning pins.  Change T dimension tolerance, add inner diameter R, cut on one side, change inner diameter R.
  • Flanged drill bushes / round flange / bore +0.01 / steel, stainless steel / 50HRC-60HRC

Description

Bushing for Locating Pin, Round Flange: Related Image

P Fixed and L Selectable [!] JBT is available for P dimension with *1 mark only.
Part Number L Selection R H T dg6 A d d1 h
Type P
JBY
JBYM
JBT
5 8 10 12 16           1 25 5 10 −0.005 17 3.3 6.5 3.5
* 1 6 8 10 12 16           −0.014
* 1 8   10 12 16 20         2 28 12 −0.006 20
* 1 10 36 6 15 −0.017 26 4.5 8 4.5
* 1 12     12 16 20 25 30     18  
13     12 16  20 25  30     40 22 −0.007 30
* 1 15     12 16 20 25 30     44 25 −0.020 34
16       16 20 25 30 35   26  
* 1 20 3 56 8 30   42 6.6 11 6.5
25         20 25 30  35 40 60 35 −0.009 46
−0.025

■Round Flanged

Mass (g) Ref. Value
P L EN 1.2510 Equiv.
5 8 3.70
10 4.63
12 5.55
16 7.40
6 8 3.16
10 3.95
12 4.74
16 6.32
8 10 4.94
12 5.92
16 7.90
20 9.87
10 10 7.71
12 9.26
16 12.34
20 15.43
12 12 13.33
16 17.77
20 22.21
25 27.77
30 33.32
13 12 23.32
16 31.10
20 38.87
25 48.59
30 58.31
15 12 29.62
16 39.49
20 49.36
25 61.70
30 74.04
16 16 41.46
20 51.83
25 64.79
30 77.74
35 90.70
20 16 49.36
20 61.70
25 77.13
30 92.55
35 107.98
25 20 74.04
25 92.55
30 111.06
35 129.57
40 148.08

P and L Configurable [!] L + T ≤ P × 3.0

Part Number P
0.01 mm Increments
L
0.1 mm Increments
R H T A d d1 h
Type dg6
Round Flanges, 4-Point Stopper
JBYF
JBYFB
JBYFM
JBYFS
JBYFC


Round Flanges, 3-Point Stopper
JBTF
JBTFM
10 −0.005
−0.014
4.00 to 6.50 5.0 to 15.0 1 25 5 17 3.3 6.5 3.5
12 −0.006
−0.017
6.00 to 8.50 2 28 20
15 8.00 to 10.50 10.0 to 35.0 36 6 26 4.5 8 4.5
18 10.00 to 12.50
20 −0.007
−0.020
12.00 to 13.50 40 30
22 12.00 to 13.50
25 13.00 to 15.50 44 34
26 15.00 to 16.50
30 16.00 to 20.50 12.0 to 50.0 3 56 8 42 6.6 11 6.5
35 −0.009
−0.025
20.00 to 25.00 60 46

Precision Round Flanged Drill Bushes for Positioning Pins: Engineered for Rigid Alignment

Introduction

Round flanged drill bushes are critical components in precision tooling systems, designed to ensure fixtures, and industrial machinery. Engineered from high-grade steel or stainless steel with a hardness range of 50-60 HRC, these bushings deliver exceptional wear resistance, dimensional stability, and longevity under demanding operational conditions. This article explores their advanced technical features and configurable capabilities.

Key Design Innovations

1. Tolerance-Optimized Flange Geometry

  • T-Dimension Control: Critical flange thickness (T) is manufactured under ultra-tight tolerances to prevent axial play. Variations are precisely calibrated to maintain perpendicularity between flange and bore axes.
  • Asymmetric Inner Diameter Chamfer (: A unilateral inner diameter chamfer reduces stress concentration during pin insertion while preserving maximum wall thickness for structural rigidity.

2. Configurability Matrix

  • P Fixed / L Selectable Series:
    • Flange diameter (P) standardized across 10 sizes (5–25 mm)
    • Length (L) customizable within defined ranges (e.g., 4.0–6.5 mm for P=10)
    • Critical Constraint: L + T ≤ P × 3.0 ensures mechanical stability
  • P & L Fully Configurable Series:
    • P adjustable in 0 increments
    • Supports bespoke solutions for non-standard applications

3. Precision Bore Specifications

  • dg6 Tolerance Bore: Ground to ISO dg6 standards (e.g., Ø10⁻⁰.⁰⁰⁵⁄₋₀.₀₁₄ mm)
  • +0.01 mm Bore Finish: Post-grinding honing achieves surface roughness ≤ Ra 0.4 µm for smooth pin guidance.

4. Stopper Variants

  • 4-Point Stopper (JBYF/JBYFM): Evenly distributed load for high-torque environments
  • 3-Point Stopper (JBTFM): Ideal for compact spaces requiring angular adjustability

Technical Specifications

| Parameter | Details | |--------------------|-------------------------------------------------------------------------| | Materials | Tool Steel / Stainless Steel (AISI 440C Equivalent) | | Hardness | 50–60 HRC (Nitrided Surface Treatment) | | Flange Types | Round Flange (Anti-Rotation Key Optional) | | Bore Tolerance | dg6 (ISO 286) | | Critical Dims | H (Flange Height), R (Chamfer), d₁ (Counterbore) |

Mass Optimization:
Calculated mass values (e.g., P=10/L=12: 9.26g) enable inertia-sensitive applications like high-speed robotic arms.


Industrial Applications

  • Fixture & Jig Design: Locating pins in welding/assembly fixtures
  • CNC Tooling: Drill guidance in multi-axis machining centers
  • Automated Assembly: Precision alignment in robotic pick-and-place systems
  • Metrology Equipment: Calibration sleeves for CMM probes

Why Choose Our Flanged Drill Bushes?

  1. Zero-Play Positioning: Interference-fit tolerance design eliminates radial deflection.
  2. Dynamic Load Rating: Supports cyclic loads up to 15 kN (validated per ISO 12107).
  3. Corrosion Resistance: Passivated stainless steel variants for chemical/humid environments.
  4. Custom Engineering: Modify T, R, L, and P dimensions per unique CAD requirements.

"The unilateral chamfer redesign reduces edge chipping by 40% in high-cycle applications" – Technical Validation Report


Request a Custom Solution

Leverage our configurable series (JBYF/JBTF) for proprietary tooling designs. Submit your P, L, and operating environment specifications for a DFM-optimized quotation.


Title: High-Precision Round Flanged Drill Bushes | dg6 Tolerance | 50-60 HRC
Keywords:

  • Flanged drill bush
  • Positioning pin bushing
  • dg6 tolerance sleeve
  • Hardened steel drill guide
  • Custom flange bushing
  • Jig and fixture components
  • CNC tooling bush
  • Anti-rotation stopper
    Description: ISO-tolerance round flanged drill bushes for positioning pins. Configurable P/L dimensions, dg6 bore, 50-60 HRC steel/stainless steel. 4-point/3-point stopper variants. Request custom solutions.
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